探傷(shang)(shang)部位P91合(he)(he)金(jin)(jin)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)滲漏現(xian)象12探傷(shang)(shang)。探傷(shang)(shang)設備應(ying)有(you)(you)(you)足夠的(de)靈敏度以檢(jian)查(cha)出缺陷.鉗(qian)痕(hen)等(deng)隆(long)起部分應(ying)修磨掉,探傷(shang)(shang)部位表面(mian)應(ying)平(ping)整(zheng)、光滑、不(bu)(bu)得(de)有(you)(you)(you)影響聲耦(ou)合(he)(he)的(de)油垢(gou)、銹蝕等(deng)污物.焊縫處(chu)內外表面(mian)不(bu)(bu)得(de)留有(you)(you)(you)凸臺、凹槽、較(jiao)深的(de)切削(xue)刀紋(wen)或(huo)磨痕(hen)等(deng)。質檢(jian)站(zhan)采用(yong)(yong)A型脈(mo)沖(chong)反射(she)式(shi)超(chao)聲波探傷(shang)(shang)儀進(jin)行現(xian)場檢(jian)測(ce)(ce),選用(yong)(yong)透(tou)聲性能好(hao)、無毒、無腐蝕性且經(jing)濟(ji)易得(de)的(de)液體(ti)水作為(wei)耦(ou)合(he)(he)劑,將(jiang)所測(ce)(ce)得(de)的(de)數據或(huo)結果利用(yong)(yong)計算機(ji)(ji)通訊(xun)接(jie)(jie)口、大容量存(cun)(cun)儲(能存(cun)(cun)儲100組檢(jian)測(ce)(ce)數據集(ji))和可(ke)(ke)變曲(qu)線(xian)(xian)間距(ju)離(li)(li)的(de)一組DA C距(ju)離(li)(li)振幅曲(qu)線(xian)(xian))曲(qu)線(xian)(xian)在上(shang)(shang)位機(ji)(ji)對數據進(jin)行分析(xi)處(chu)理。P91合(he)(he)金(jin)(jin)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)試(shi)壓。P91合(he)(he)金(jin)(jin)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)采用(yong)(yong)全自(zi)動油(套)管(guan)(guan)(guan)(guan)(guan)靜水壓裝置(zhi),密封方(fang)式(shi)為(wei)徑向(xiang)外抱式(shi)強制(zhi)密封,管(guan)(guan)(guan)(guan)(guan)徑為(wei)∮60∮178mm,滿足被測(ce)(ce)管(guan)(guan)(guan)(guan)(guan)長(chang)8m11m,可(ke)(ke)試(shi)壓力為(wei)070MPa,單機(ji)(ji)單根(gen)試(shi)壓。將(jiang)測(ce)(ce)量信號(hao)接(jie)(jie)入控(kong)制(zhi)柜進(jin)行自(zi)動順序(xu)控(kong)制(zhi)。其作用(yong)(yong)一方(fang)面(mian)是檢(jian)查(cha)該管(guan)(guan)(guan)(guan)(guan)是否有(you)(you)(you)P91合(he)(he)金(jin)(jin)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)滲漏現(xian)象;另一方(fang)面(mian)可(ke)(ke)以消除該管(guan)(guan)(guan)(guan)(guan)在成(cheng)形(xing)過(guo)程中產生(sheng)的(de)殘(can)余內應(ying)力。14標識。對油管(guan)(guan)(guan)(guan)(guan)進(jin)行打標,可(ke)(ke)以采用(yong)(yong)條碼噴(pen)涂也可(ke)(ke)以采用(yong)(yong)文(wen)字噴(pen)涂。15上(shang)(shang)護絲(si)。有(you)(you)(you)手動和機(ji)(ji)械兩種方(fang)法,手緊是不(bu)(bu)借助工具(大鉗(qian)、管(guan)(guan)(guan)(guan)(guan)鉗(qian))用(yong)(yong)手將(jiang)螺紋(wen)接(jie)(jie)頭旋緊)機(ji)(ji)械上(shang)(shang)護絲(si)是油管(guan)(guan)(guan)(guan)(guan)傳輸到(dao)專用(yong)(yong)上(shang)(shang)護絲(si)機(ji)(ji)內,P91合(he)(he)金(jin)(jin)鋼(gang)(gang)管(guan)(guan)(guan)(guan)(guan)機(ji)(ji)械裝置(zhi)自(zi)動卡緊油管(guan)(guan)(guan)(guan)(guan)進(jin)行上(shang)(shang)護絲(si)(根(gen)據護管(guan)(guan)(guan)(guan)(guan)形(xing)式(shi)的(de)不(bu)(bu)同(tong)而選用(yong)(yong)不(bu)(bu)同(tong)的(de)卸具及力矩(ju),力矩(ju)可(ke)(ke)由速度調整(zheng))345b無縫方(fang)管(guan)(guan)(guan)(guan)(guan)16復檢(jian)。檢(jian)驗完(wan)所有(you)(you)(you)項目后,還(huan)要對油管(guan)(guan)(guan)(guan)(guan)某(mou)些項進(jin)行復檢(jian),以確保數據精確。

　　后(hou)傳(chuan)輸到出(chu)(chu)料(liao)口(kou)。18合(he)(he)(he)格(ge)(ge)/不合(he)(he)(he)格(ge)(ge)分選。出(chu)(chu)料(liao)口(kou)根據(ju)所打(da)的(de)(de)(de)標(biao)記分成(cheng)(cheng)合(he)(he)(he)格(ge)(ge)、不合(he)(he)(he)格(ge)(ge)油管(guan)(guan)(guan)。2實(shi)(shi)(shi)施　綜合(he)(he)(he)上(shang)述(shu)工(gong)(gong)作(zuo)(zuo)(zuo)流程(cheng)(cheng)及(ji)檢(jian)(jian)測(ce)(ce)(ce)設(she)(she)備管(guan)(guan)(guan)理(li)(li)現(xian)狀,整個(ge)(ge)流水線可(ke)以(yi)設(she)(she)置一個(ge)(ge)中(zhong)(zhong)央監管(guan)(guan)(guan)檢(jian)(jian)驗(yan)中(zhong)(zhong)心(xin)控(kong)制室,并(bing)在(zai)工(gong)(gong)作(zuo)(zuo)(zuo)面設(she)(she)置68點監視系(xi)(xi)統(tong)(tong)以(yi)監視整個(ge)(ge)檢(jian)(jian)驗(yan)過(guo)(guo)程(cheng)(cheng)。為(wei)(wei)(wei)了(le)(le)(le)保證(zheng)各(ge)(ge)工(gong)(gong)序操(cao)(cao)作(zuo)(zuo)(zuo)方(fang)便、快捷和獨(du)立性,可(ke)以(yi)在(zai)各(ge)(ge)工(gong)(gong)序設(she)(she)置獨(du)立工(gong)(gong)作(zuo)(zuo)(zuo)操(cao)(cao)作(zuo)(zuo)(zuo)臺(tai),并(bing)與中(zhong)(zhong)心(xin)操(cao)(cao)作(zuo)(zuo)(zuo)系(xi)(xi)統(tong)(tong)實(shi)(shi)(shi)現(xian)遠(yuan)程(cheng)(cheng)和就(jiu)地(di)操(cao)(cao)作(zuo)(zuo)(zuo)功能。P91合(he)(he)(he)金(jin)鋼(gang)管(guan)(guan)(guan)各(ge)(ge)工(gong)(gong)序所檢(jian)(jian)驗(yan)的(de)(de)(de)數(shu)(shu)據(ju)通過(guo)(guo)專(zhuan)用(yong)傳(chuan)輸方(fang)式上(shang)傳(chuan)給控(kong)制中(zhong)(zhong)心(xin)的(de)(de)(de)計(ji)算機,q345b無(wu)縫方(fang)管(guan)(guan)(guan)利用(yong)監控(kong)器對整個(ge)(ge)檢(jian)(jian)測(ce)(ce)(ce)線及(ji)車間(jian)實(shi)(shi)(shi)時監視,上(shang)傳(chuan)至上(shang)位機或相應的(de)(de)(de)管(guan)(guan)(guan)理(li)(li)辦公室并(bing)可(ke)發出(chu)(chu)相應的(de)(de)(de)指令。根據(ju)現(xian)有(you)檢(jian)(jian)測(ce)(ce)(ce)線設(she)(she)備和工(gong)(gong)藝流程(cheng)(cheng)及(ji)檢(jian)(jian)驗(yan)標(biao)準要(yao)求(qiu),采用(yong)一條檢(jian)(jian)測(ce)(ce)(ce)線即(ji)可(ke)完(wan)成(cheng)(cheng)全(quan)部的(de)(de)(de)檢(jian)(jian)測(ce)(ce)(ce)任務,如圖1整個(ge)(ge)系(xi)(xi)統(tong)(tong)可(ke)分為(wei)(wei)(wei)四級(ji)(ji):上(shang)級(ji)(ji)管(guan)(guan)(guan)理(li)(li)站、經理(li)(li)站、中(zhong)(zhong)心(xin)操(cao)(cao)作(zuo)(zuo)(zuo)站和工(gong)(gong)程(cheng)(cheng)師站、現(xian)場操(cao)(cao)作(zuo)(zuo)(zuo)站四級(ji)(ji)。檢(jian)(jian)測(ce)(ce)(ce)數(shu)(shu)據(ju)由現(xian)場操(cao)(cao)作(zuo)(zuo)(zuo)站上(shang)傳(chuan)至中(zhong)(zhong)心(xin)操(cao)(cao)作(zuo)(zuo)(zuo)站,可(ke)將數(shu)(shu)據(ju)進(jin)行存儲、分析處(chu)理(li)(li)、形(xing)成(cheng)(cheng)報(bao)表,并(bing)且(qie)能夠打(da)印。而(er)P91合(he)(he)(he)金(jin)鋼(gang)管(guan)(guan)(guan)上(shang)級(ji)(ji)管(guan)(guan)(guan)理(li)(li)站也能夠提(ti)(ti)取相應數(shu)(shu)據(ju),能夠對整個(ge)(ge)系(xi)(xi)統(tong)(tong)進(jin)行遠(yuan)程(cheng)(cheng)監控(kong),使企業的(de)(de)(de)管(guan)(guan)(guan)理(li)(li)人(ren)員能夠對整個(ge)(ge)系(xi)(xi)統(tong)(tong)有(you)全(quan)方(fang)位的(de)(de)(de)解,為(wei)(wei)(wei)了(le)(le)(le)提(ti)(ti)高(gao)企業管(guan)(guan)(guan)理(li)(li)水平(ping),可(ke)以(yi)考慮將整個(ge)(ge)檢(jian)(jian)驗(yan)過(guo)(guo)程(cheng)(cheng)結果接入(ru)至物流管(guan)(guan)(guan)理(li)(li)網(wang)絡系(xi)(xi)統(tong)(tong)中(zhong)(zhong)實(shi)(shi)(shi)現(xian)網(wang)絡化管(guan)(guan)(guan)理(li)(li)。其目標(biao)是(shi)實(shi)(shi)(shi)現(xian):1檢(jian)(jian)驗(yan)流程(cheng)(cheng)實(shi)(shi)(shi)現(xian)自(zi)(zi)動化;2檢(jian)(jian)驗(yan)報(bao)告自(zi)(zi)動生(sheng)成(cheng)(cheng);3數(shu)(shu)據(ju)及(ji)監控(kong)遠(yuan)程(cheng)(cheng)傳(chuan)送,如圖23結語　采用(yong)科學的(de)(de)(de)檢(jian)(jian)測(ce)(ce)(ce)操(cao)(cao)作(zuo)(zuo)(zuo)技(ji)能是(shi)取得優(you)質檢(jian)(jian)測(ce)(ce)(ce)質量(liang)的(de)(de)(de)重要(yao)技(ji)術支撐(cheng)。自(zi)(zi)質檢(jian)(jian)站采用(yong)P91合(he)(he)(he)金(jin)鋼(gang)管(guan)(guan)(guan)檢(jian)(jian)測(ce)(ce)(ce)線系(xi)(xi)統(tong)(tong)后(hou),檢(jian)(jian)測(ce)(ce)(ce)效率大(da)大(da)提(ti)(ti)高(gao),不僅(jin)減少人(ren)工(gong)(gong)工(gong)(gong)作(zuo)(zuo)(zuo)量(liang),而(er)且(qie)也避免了(le)(le)(le)人(ren)工(gong)(gong)檢(jian)(jian)驗(yan)容易造成(cheng)(cheng)的(de)(de)(de)漏檢(jian)(jian)和誤檢(jian)(jian),同(tong)時為(wei)(wei)(wei)保證(zheng)油田(tian)的(de)(de)(de)正常生(sheng)產提(ti)(ti)供重要(yao)支撐(cheng)。